Manufacturers around the world are turning to vision-guided robots to meet major challenges at their facilities. The total cost of ownership for automation systems has fallen thanks to less expensive, turnkey solutions as well as lower maintenance costs. In this post, we’ll discover the top six reasons leading manufacturers are switching to vision-guided robots.
Why Manufacturers Are Switching to Vision Guide Robots
Vision-guided robots are robots that use cameras to “see” their environment. Signals are sent from the camera sensors to the robot controller and used to accurately move to a target position. Instead of having to code exact instructions for the robot’s movement, a programmer can have the robot use its camera to avoid obstacles or position itself with high accuracy.
1. Greater Precision
Thanks to improved camera technology, robots are even more precise and can meet the strictest standards. Vision-guided robots can now find and work with parts where there are tight clearances. Robot controllers can process vision data faster than ever, allowing the robot to react in real-time and adapt to changing environments.
2. Increased Productivity
Vision-guided robots improve automation productivity in many areas. Implementing a solution is easier and training is simpler since the robot can adapt to its environment. Vision solutions also allow robots to work alongside humans. In the past, humans and robots needed separate work cells. But robots can now use their camera sensors to avoid human contact and keep working.
3. Improved Bin Picking
The combination of a 3D camera, part localization software, and new integration tools in vision-guided robot solutions have increased the accuracy and speed of bin picking. With recent improvements in vision-guided robotics, manufacturers can count on them to find and work with parts that aren’t clearly separated or precisely located.
4. Robust Hardware & Algorithms
To meet the most complex manufacturing challenges, robot integrators have developed robust hardware and software solutions. As automation continues to mature, new materials are used to make robots lighter, yet more durable. Advanced algorithms feature deep learning and artificial intelligence to boost flexibility, precision, and speed.
5. Reduced Labor Costs
Because vision-guided robot manufacturers and integrators have developed turnkey solutions, labor costs are reduced for implementation. Since vision-guided robots can work alongside or in place of humans, fewer workers are needed for manufacturing tasks. This lets manufacturers put humans in more creative roles.
6. Lower Maintenance Costs
Robot manufacturers have continued to develop solutions that lessen the amount of maintenance their automation systems require. From the incorporation of robust materials to smart devices that let plant managers know when service is needed, manufacturers reduce preventative maintenance and emergency repair costs.
Want to try machine vision for yourself? Let the Phase 1 experts help you pick the right camera for your vision-guided robot!